CA35圓柱度儀技術(shù)方案
Technical Proposal of CA35Cylindricity
威而信簡(jiǎn)介Company Profile
專注精密測(cè)量行業(yè)20年！Focus on R&D of precision measurement instruments since 1999,
通過(guò)ISO9001:2015國(guó)際質(zhì)量體系認(rèn)證；ISO9001:2015 qualified
通過(guò)認(rèn)證；High and new technology enterprise qualified
圓度儀國(guó)家標(biāo)準(zhǔn)的起草單位；National standard participant of roundness meter
通過(guò)出口歐盟CE認(rèn)證；CE Certificated
產(chǎn)品多樣化：可根據(jù)客戶需要訂做；Wide-variety Product, and customizable
服務(wù)點(diǎn)：廣州公司、西安公司、浙江辦事處、江蘇辦事處、重慶辦事處；山東辦事處；Service sites
儀器測(cè)量原理Measurement Principle
采用半徑測(cè)量法，工件旋轉(zhuǎn)式。采用高精度氣浮主軸作為基準(zhǔn)；運(yùn)用進(jìn)口精密圓光柵、精密電感位移傳感器和計(jì)算機(jī)組成。對(duì)被測(cè)工件進(jìn)行計(jì)量角度、徑向位移量，保證測(cè)量工件的角位移、徑向值的精確度；測(cè)量軟件采用基于中文版Windows操作系統(tǒng)平臺(tái)的CA系統(tǒng)測(cè)量軟件，完成數(shù)據(jù)采集、數(shù)據(jù)處理及打印輸出等工作。
● Roundness and Cylindricity Measurements
● Workpiece rotation
● High precision air floating spindle
● Advanced computer, imported encoder ,accuracy inductive transducer
● Windows based software for data acquisition, process and printing.
測(cè)量功能Main Function
圓柱度儀、圓度、直線度、同軸度、同心度、跳動(dòng)量、垂直度、平行度、平面度、表面波紋度(Wc、Wp、Wv、Wt、Wa、Wq)、頻譜分析、波高分析等。
圓度評(píng)定方式(4種)：最小區(qū)域法、最小二乘法、最小外接圓法、內(nèi)切圓
圓度濾波方式：1、1-500、1-150、1-50、1-15、15-500
波紋度濾波方式：3-16、3-17、15-500、17-100
濾波形式：高斯（ISO標(biāo)準(zhǔn)）
Roundness, coaxiality, concentricity, pulsation, verticality, parallelism, flatness, surface waviness (Wc, Wp, Wv, Wt, Wa, Wq), spectrum analysis, wave height analysis, etc.
Roundness evaluation methods (4 kinds): minimum area method, least square method, minimum circumscribed circle method, maximum tangent circle method
Roundness filter gear: 1、1-500、1-150、1-50、1-15、15-500
Wave filtering methods: 3-16, 3-17, 15-500, 17-100
Filtering Form: Gauss (ISO Standard)
技術(shù)參數(shù)Main Parameters
項(xiàng)目 Item | 參數(shù) Parameter | |
測(cè)量范圍 measuring range | 直徑 Max. dia. | ф400mm |
最小內(nèi)徑 Min. inner dia | ф5mm | |
高度 Max height | 550mm | |
主軸精度 Spindle accuracy | 徑向誤差 Radial error | ±(0.025+5H/10000)μm |
軸向誤差 Axial error | ±(0.025+6X/10000)μm | |
回轉(zhuǎn)軸線與Z軸導(dǎo)軌平行度 Parallelism between Rotary Axis and Z-Axis Guideway | 2μm/400mm（母線基準(zhǔn)） | |
工作臺(tái) Workbench | 臺(tái)面直徑Table dia. | φ220mm |
回轉(zhuǎn)直徑Rotation dia. | φ400mm | |
承載重量Load Wt. | 50Kg | |
調(diào)整范圍 Adjustment range | 調(diào)偏心±2mm ; 調(diào)水平±1° Adjust the eccentricity ±2mm; adjust the level ±1° | |
旋轉(zhuǎn)速度spinning speed | 0-12 rpm | |
立柱 | 直線度（窄范圍） | 0.5μm /100mm |
直線度（全范圍） | 0.8μm /400mm | |
光柵分辨率 | 1μm | |
水平臂 Horizontal arm | 水平移動(dòng)距離 Horizontal moving distance | 180mm |
移動(dòng)速度Moving speed | 0.5-6mm/s 或手動(dòng) 0.5-6mm/s or manual | |
傳感器 sensor | 量程range | 600μm (半徑差) 500μm (radius difference) |
分辨率Resolution | 0.005μm | |
測(cè)針形狀 Stylus shape | φ2mm寶石球測(cè)頭（有更多直徑可選擇） φ2mmRuby tip (φ1mm、φ0.5mmoptional) | |
測(cè)力 Force measurement | 1-12g | |
數(shù)據(jù)采集 Data acquisition | 進(jìn)口光柵14400點(diǎn)/周 Imported grating 14400 points/cycle | |
放大倍率 Magnification | 任意至20萬(wàn)倍 Arbitrary to maximum 200,000 times | |
氣源壓力Air Source | 0.45～0.80Mpa | |
氣源流量Air consumption | ≥0.2 m3/min | |
電源Power | AC 220V±10% 50Hz | |
環(huán)境要求Environmental conditions | 溫度(T)：10～30℃；相對(duì)濕度(RH)：＜85% | |
技術(shù)亮點(diǎn)Technical highlights
采用高精密氣浮主軸，磨損，保持長(zhǎng)久精度
High-precision air-floating spindle, never wear, long-term accuracy
數(shù)據(jù)采集運(yùn)用進(jìn)口精密圓光柵、準(zhǔn)確度高，穩(wěn)定性好
Data acquisition by high precision encoder with high accuracy and good stability
部分圓弧亦可測(cè)量處理
Part of the arc can also be measured and processed
自動(dòng)識(shí)別輪廓間斷，自動(dòng)或手動(dòng)剔除功能
Automatic identification of contour discontinuities, with automatic or manual elimination function
軟件支持中英文一鍵切換
Software supports one-click switching between Chinese and English
支持winXP、win7系統(tǒng)
Support winXP, win7 system
設(shè)備尺寸
產(chǎn)品（Product） | 包裝(Packing) | 總重量 (Wt.kg) | 體積 （CBM m3） | ||||||
Lx | Ly | Lz | Wt(kg) | Lx | Ly | Lz | Wt(kg) | ||
980 | 650 | 1700 | 240 | 1050 | 750 | 1800 | 50 | 290 | 1.41 |
使用要求Usage requirement
空壓機(jī)氣源壓力：0.45～0.80Mpa Air supply: 0.45～0.80Mpa
空壓機(jī)氣源流量：≥0.2m3/min Air flux: ≥0.2 m3/min
功率需求：約500W；交流220V±10%，50Hz Power supply: AC 220V±10% 50Hz
環(huán)境要求：溫度：10～30℃；相對(duì)濕度：＜85%
Environment requirements: Temperature: 10～30℃; RH: ＜85%
安裝地點(diǎn)無(wú)明顯振源 No obvious vibration
單獨(dú)地線 Separated ground wire
主要配置Main configuration
部件名稱 Part Name | 項(xiàng)目名稱 project name | ||
機(jī)械部分 Mechanical Part | 主機(jī)儀器架 Host instrument stand x1 | ||
大理石工作臺(tái)面 Granite table x1 | |||
高精密氣浮主軸 High precision air bearing spindle x1 | |||
氣浮立柱系統(tǒng) Air Floating Column System x1 | |||
橫導(dǎo)軌移動(dòng)裝置Cross rail moving device x1 | |||
調(diào)心調(diào)平工作臺(tái) Heart leveling Workbench | 臺(tái)面直徑Ф220mm、臺(tái)面高度90mm Table diameter Ф220mm, table height 90mm | ||
調(diào)整范圍：調(diào)偏心±2mm ; 調(diào)水平±1° Adjustment range: eccentricity ±2mm; adjustment level ±1° | |||
精密三爪卡盤 Precision three-jaw chuck | 外尺寸裝夾范圍：ф1 mm ~~ф81mm Outer size clamping range: ф1 mm ~~ф81mm | ||
內(nèi)尺寸裝夾范圍：ф31 mm ~~~ф70 mm Inner size clamping range: ф31 mm ~~~ф70 mm | |||
空氣過(guò)濾系統(tǒng) Air Filter System x1 | |||
電器部分 Electrical Part | 電器控制系統(tǒng)Electrical control system x1 | ||
圓光柵編碼器Imported rotary circular encoder x1 | |||
電感傳感器Inductive sensor x1 | |||
電腦（Computer） x1 | |||
HP噴墨打印機(jī)（HP Inkjet Printer） x1 | |||
測(cè)量軟件（Software） x1 | |||
標(biāo)準(zhǔn)件 Standard Parts | 標(biāo)準(zhǔn)玻璃半球Standard glass hemisphere x1 | ||
橢圓標(biāo)準(zhǔn)件 Elliptical standard x1 | |||
圓柱標(biāo)準(zhǔn)器Cylindrical Standardizer x1 | |||
安裝、驗(yàn)收
1、安裝與培訓(xùn)
1.1我公司負(fù)責(zé)在用戶現(xiàn)場(chǎng)對(duì)設(shè)備行進(jìn)安裝和調(diào)試；
Supplier is responsible for Installation and testing on user site.
1.2在設(shè)備安裝調(diào)試時(shí)對(duì)買方技術(shù)人員進(jìn)行理論、實(shí)際操作及維修等培訓(xùn)，使用戶技術(shù)人員掌握設(shè)備操作，能熟練使用設(shè)備進(jìn)行檢定工作，保證設(shè)備正常運(yùn)行并能排除設(shè)備的一般故障和特殊保養(yǎng)。.
The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance.
2、驗(yàn)收
2.1驗(yàn)收標(biāo)準(zhǔn)：按現(xiàn)行國(guó)家檢定規(guī)程以及合同技術(shù)協(xié)議為準(zhǔn)。
Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.
2.2驗(yàn)收項(xiàng)目：核對(duì)該設(shè)備的供貨清單，如有漏項(xiàng)和短缺，我司負(fù)責(zé)免費(fèi)補(bǔ)齊。
Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.
售后服務(wù)
質(zhì)保期：設(shè)備安裝驗(yàn)收合格之日起12個(gè)月內(nèi)，但不超過(guò)發(fā)貨之日起15個(gè)月。
Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.
質(zhì)保期內(nèi)：實(shí)行“三包”政策，公司負(fù)責(zé)為用戶免費(fèi)提供計(jì)量測(cè)試技術(shù)咨詢服務(wù)。
Warranty period: Three guarantees, meanwhile providing free testing or technology consulting
質(zhì)保期外：我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持，設(shè)備出現(xiàn)故障需要修理時(shí)，所換零件按成本價(jià)收取。我司有備品備件庫(kù)，終身負(fù)責(zé)為用戶以成本價(jià)提供備品備件服務(wù)。
After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.
服務(wù)響應(yīng)時(shí)間：接到故障請(qǐng)求電話后，5小時(shí)內(nèi)回應(yīng)，我司通過(guò)電話、微信或郵件的方式指導(dǎo)買方排除故障；若故障仍不能排除，將在72小時(shí)內(nèi)派技術(shù)人員上門解決問(wèn)題。
Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, or . If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.
